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(Air System Design)

Duct Design or Residential Air System Design is a primary component of HVAC Design. While Heat Loss calculates system capacity, Duct Design provides the method by which the conditioned air will be distributed within the heating system design.

Duct Designs graphically depict the HVAC distribution system over the architectural floor plans, documenting the models and sizes of items like: equipment, trunks, branches and registers.

 The design of HVAC ductwork is a critical component of these systems, impacting not only the efficiency of the system but also the quality of the air within the home.


Importance of Proper Duct Design
Proper residential HVAC duct design is crucial for several reasons:
Efficiency: Well-designed ductwork ensures that your HVAC system operates at peak efficiency, reducing energy consumption and lowering utility bills.


Comfort: Proper duct design ensures even distribution of air, maintaining a consistent temperature throughout the home.


Air Quality: Good duct design can help improve indoor air quality by reducing the buildup of dust and other pollutants.


Key Considerations in Duct Design
When designing residential HVAC ductwork, several factors need to be considered:
Duct Size: The size of the ducts should be appropriate for the capacity of the HVAC system and the size of the home. Incorrectly sized ducts can lead to inefficiencies and comfort issues.


Duct Layout: The layout of the ductwork should be designed to provide even air distribution throughout the home. This often involves strategic placement of supply and return vents.
Insulation: Ducts should be properly insulated to prevent heat loss or gain, improving the efficiency of the HVAC system.

Basement Duct Design Drawings, part of an Residential HVAC Design Package as used for construction.
Duct Layout Drawings part of residential hvac design package
Ducting Detail Drawings by Saltzberry Design

Terms and factors playing a direct role in Duct Design and Duct System Performance:

Duct Design Static Pressure

What does Static Pressure refer to in a duct system?

The duct systems resistance to air flow is called static pressure. As air moves through a duct system it encounters resistance from ducts, fittings, filters, equipment and turbulence. 

For your system to deliver the correct volumes of air to each room, this resistance must be accounted for within the design, for the system to circulate air and preform optimally as designed. 

Did you know Static Pressure is measured in Water Columns per inch? Air flow and  water can both be measured in water columns, a measure of pressure.

What does Supply and Return Air mean?

The conditioned air exiting your duct system is call supply air. This air travels from the furnace (or air handler), down the supply trunk and branch, exiting at the outlet.

Return air is the air circulated back to the furnace to be reconditioned, or recirculated throughout the home.  Return system can be fully ducted with piping or it may make use of the space and structure built between one or more joists cavities.

Some air within the return system may be removed by a Heat Recovery Ventilator.

This air is used  to pre-temper incoming fresh air, and is then exhausted as exhaust air. The OBC and SB-12  dictate the rates by which this air is replaced and is known as Air Changes Per Hour.

Supply and Return Air
Supplemental HVAC Equipment

What is considered supplemental HVAC Equipment?

When an HVAC system requires additional features, this is achieved through supplemental equipment. Items can include those that deal with humidity and particulate control, zoning, exhaust air, supplemental heating (heat tile, radiant slabs) and others.

How does Velocity, CFM and Btu relate to HVAC Design?

In the context of duct design, velocity, CFM, and Btu are important factors to consider when designing and sizing ducts for HVAC systems.

Velocity is a measure of the speed at which air flows through a duct. In duct design, velocity is typically expressed in feet per minute (ft/min) or meters per second (m/s). High velocities can cause air turbulence and noise, while low velocities can result in poor air distribution and reduced system efficiency. Therefore, HVAC designers must carefully balance velocity and other factors when designing ducts to ensure that the system performs optimally.

CFM, or cubic feet per minute, is a measure of the volume of air that flows through a duct. In duct design, CFM is used to calculate the size and capacity of ducts. Ducts that are too small can restrict air flow and reduce system efficiency, while ducts that are too large can be unnecessarily costly. HVAC designers must carefully calculate the required CFM for a given duct system based on the heating and cooling needs of the building.

Btu, or British thermal unit, is a unit of heat energy. In the context of duct design, Btu is used to calculate the amount of heat that is transferred through the ducts. HVAC designers must ensure that the ducts are sized and insulated properly to prevent heat loss or gain, in order to maximize the efficiency of the HVAC system.

By considering velocity, CFM, and Btu in duct design, HVAC designers can create efficient and effective duct systems that provide optimal air flow and temperature control in buildings

HVAC Design, Velocity and CFM
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